Benelli 504 Sport (1980)

Benelli 504 Sport (1980)

The Benelli 504 Sport is an enigmatic motorcycle, with whispers suggesting it’s a straightforward swap for the Honda CB500 four engine. However, our test ride reveals a more complex character.

Its 500cc OHC across-the-frame four claims a modest 50 horsepower, but its delivery is so linear that it often feels underwhelming. Acceleration is smooth, but sustained speed above 80mph becomes a chore, with the motor working hard to maintain pace.

The engine’s performance is marred by frequent valve adjustments and secondary vibrations transmitted through the seat, tank, and controls. Carburation issues also plague the Benelli, with hesitant throttle response and stuck slides causing hunting between 1000-5000 revs.

Key Specifications

Engine TypeFour stroke, transverse four cylinders, 2 valves per cylinder, SOHC
Engine Capacity498 cc / 30.4 cu in
Max Power38.8 kw / 52 hp
Max Torque42.7 Nm / 4.35 kgf-m / 31.5 lbs-ft @ 9300 rpm
Fuel Tank Capacity4.1 US gallons / 15.5 L
Benelli 504 Sport (1980)

All Specifications

Make & Model

ModelBenelli 504 Sport
Year1980

Engine

Engine TypeFour stroke, transverse four cylinders, 2 valves per cylinder, SOHC
Displacement498 cc / 30.4 cu in
Bore x Stroke56 x 50.6 mm
Compression Ratio10.2:1
Max Horsepower38.8 kw / 52 hp
Max Torque42.7 Nm / 4.35 kgf-m / 31.5 lbs-ft @ 9300 rpm
Engine Management System4 x 22 mm Dell’Orto VBH22 carburetors
Lubrication SystemWet sump
Cooling SystemAir cooled
Exhaust4-into-2

Performance

Top Speed172 km/h / 107 mph

Transmission

ClutchWet, multidisc, cable operated
Gearbox5 Speed
Gear Ratios1st 16.97 / 2nd 11.85 / 3rd 8.83 / 4th 7.26 / 5th 6.22:1
Final DriveChain

Electrical & Electronics System

Battery12v, 15Ah
StarterElectric

Chassis & Suspension

Frame TypeSteel, double cradle
Front SuspensionTelescopic forks
Rear SuspensionPivoted rear fork 5-way spring preload

Wheels & Brakes

Front Tire Size3.00- S18
Rear Tire Size3.50- S18
Front BrakesDouble disc, 260 mm
Rear BrakesSingle disc, 260 mm

Dimension & Weights

Fuel Tank Capacity4.1 US gallons / 15.5 L
Dry Weight193 kg / 425 lbs

Features

  • 500cc OHC across the frame four engine
  • 50 horsepower output
  • Linear power delivery
  • 80-85mph top speed achievable without abuse
  • Engine needs valve adjustments every 500-750 miles
  • Secondary vibes through pegs, bars, seat, and tank
  • Carburetors keep balance for about 500 miles
  • One of the slides can stick, causing engine hunting
  • Carburation is slightly hesitant with a distinct delay in throttle response
  • Fuel economy: up to 40mpg
  • Dynamics show carburation issues in strong headwinds
  • Engine feels revvy and often needs gear changes
  • Gearbox is neither slick nor precise after 15,000 miles
  • False neutral can cause motor vibration
  • Double cradle loop frame provides some protection
  • Stiff Italian suspension at both ends
  • Forks seize with slow speed bumps and transmit jolts to rider’s arms
  • Shocks also transmit jolts to rider’s spine
  • Pirelli tires provide stability on smooth roads
  • 425lbs of mass and slow steering geometry make handling challenging in curves
Benelli 504 Sport (1980)
Benelli 504 Sport (1980)
Benelli 504 Sport (1980)

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